How to calculate cost of Poly Bag

Poly bag is one of the common item for textile industries. By calculating of any garments item, its effect on total pricing of the product in an order. This article will help to find out the correct way consumption of poly bag and costing of the product. In textile industries, poly bag commonly known as polythene bags and have used in a variety way into the industries. This plastic bag used to secure the garments product from dust or dirt, insect, moisture etc. which is ready to export purpose. 
This safety item produced from polymer. Commonly, there are two types of poly bag used in garments industries. One is PP (Polypropylene) and another one is PE (Polyethylene). Also industry used LDPE (Low density polyethylene) and HDPE (High density polyethylene) based on product required. The material use to make LDPE poly, can be recyclable and others can’t be recycled.   
Poly bag, costing poly bag, textile poly, safety plastic bag
Poly Bag
Thickness is another important factor to calculate the costing of poly bag in textile industry. Basically, there are 3 different way uses to measure the thickness of poly bag. Those are –

  • Mil 
  • Microns 
  • Gauge
 From above list, Gauge is most popular way to define the thickness of poly bag. To measure thickness by using Mil (1 Mil = 1/1000 of an inch). For Microns (1 Microns = 1/1000 of an mm). For Gauge (1 gauge = 1/100000 of an inch).

For calculating the cost of poly bag, need to know below information to identify the actual cost. Find the below information before calculate the cost of poly bag:
  • Length of Poly bag in inch.
  • Width of Poly bag in inch.
  • Thickness of poly bag in gauge.
  • Flap of poly bag – here flap will be ½. (Note that, flap is single layer and width of poly bag is double layer).
  • Number of print used on the poly bag. (Note that, print can be any type like; logo, text, warning etc.)
  • Current rate of polymer per pounds (polymer like; PP, PE and LDPE etc.)
For calculating the cost of poly bag, there is a simple formula to measure the poly cost. Find the below formula for easy understand:
{(Length of Poly bag + ½ Flap) x Width of Poly bag x Thickness of Poly bag}
------------------------------------------------------------------------------------------------
                                                                3300
For better understanding, let’s see what will we get after using above formula. Suppose, a garment exporter has an order with below information for buyer “C&A”
  • Length of poly bag – 25 inch.
  • Width of poly bag – 23 inch.
  • Thickness of poly bag – 150 gauge.
  • ½ flap of poly bag – 2.5 inch.
  • Rate of PP polymer - $0.45 per pound.
 For thousand pcs export garment, we will use above formula and information to identify the cost of poly bag for 1 pcs.
{(Length of Poly bag + ½ Flap) x Width of Poly bag x Thickness of Poly bag}
------------------------------------------------------------------------------------------------
                                                                3300
= {(25+2.5) x 23 x 150 / 3300
= 28.75 kg per 1000 pcs poly bag.

For 1 pcs poly bag of PP polymer,
= (28.75/1000) kg = 0.02875 kg = (0.02875 x 2.20) lbs = 0.06325 lbs Needed.   (Note that, 1kg = 2.20lbs)

So, 1 pcs poly bag of PP polymer cost is;
= Polymer needed for 1 pcs poly bag x Per pound (lbs) polymer cost
= 0.06325 lbs x $0.45
= $0.0285 /pcs

Above calculation of poly may vary on poly bag measurement, thickness & rate of polymer. Before calculate the actual cost of poly bag, collect all information based the present market situation & buyer requirement.
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